高酸原油脱钙实践与探讨

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高酸原油通常指酸值高于1mgKOH/g的原油,由于酸值高,在炼制过程中容易导致设备在高温部位发生腐蚀,给炼油装置长周期运行带来不利影响。惠州炼油设计加工渤海蓬莱19-3原油,该原油属于典型的高酸值原油,具有低硫、高氮、高酸、高金属含量的特点,按原油类型分类属于环烷中间基原油。随着蓬莱原油开采深度的增加,原油中的钙、镁离子含量明显增加,金属含量中钙、镁总含量上升明显,由60mg/kg上升至220mg/kg,为初期的3~4倍。当蓬莱原油的加工比例在60%以上时,会导致石油焦灰分含量超过0.5%,最高值达到1.0%。通过原油深度电脱盐及控制高钙镁含量的蓬莱原油掺炼比例,可生产1B级石油焦。当蓬莱原油掺炼比例较大时,可考虑加注脱钙剂。进行了蓬莱原油脱钙试验,根据试验结果,选用一、二、三级罐均参与反应的流程时,当混合阀压降为50~60kPa,注剂量为400μg/g时,总钙镁脱除率可达83.55%,但对含盐污水COD及常顶污水pH值影响较大。 High-acid crude oil usually refers to crude oil with an acid value higher than 1 mgKOH / g. Due to the high acid value, the equipment may easily corrode in the high-temperature part during the refining process, adversely affecting the long-period operation of the refining unit. Huizhou refinery design and processing Bohai Penglai 19-3 crude oil, the crude oil is a typical high acid value crude oil, with low sulfur, high nitrogen, high acid, high metal content characteristics, according to the type of crude oil belongs to naphthenic intermediate crude oil. With the increase of Penglai crude oil exploitation, the content of calcium and magnesium in crude oil increased obviously. The total content of calcium and magnesium in metal increased obviously from 60mg / kg to 220mg / kg, which was 3 ~ 4 times of the initial. When Penglai crude oil processing ratio of 60% or more, it will lead to more than 0.5% of oil coking ash content, the highest value of 1.0%. Through the deep desalination of crude oil and control of high calcium and magnesium content Penglai crude blending ratio can produce 1B grade petroleum coke. Penglai crude oil blending ratio may be considered when adding decalcification agent. Penglai oil decalcification test conducted, according to the test results, the choice of one, two, three tanks are involved in the reaction process, when the mixing valve pressure drop of 50 ~ 60kPa, the injection dose of 400μg / g, total calcium and magnesium removal The rate of up to 83.55%, but the COD of salt water and sewage often affect the pH value.
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