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基于加热炉内炉气的非灰辐射特性,指出三元辐射体系(炉气-炉壁-钢坯表面)中炉气存在2种发射率和6种吸收率。应用射线跟踪方法推导钢坯表面热流表达式,解除了Τимофеев公式中炉壁为零热流和炉气为灰体的限制。以某轧钢厂的一座步进梁式加热炉为例,对其钢坯表面热流进行了模拟计算。推导的钢坯表面热流表达式为加热炉在线控制数学模型中钢坯表面热流的简化算法提供了理论依据。此外,给出了炉气为非灰时的辐射全交换面积的一种计算方法,为准确求解加热炉炉膛内的辐射热交换创造了条件。
Based on the non-ascent characteristics of the furnace gas in the furnace, it is pointed out that there are two kinds of emissivity and six kinds of absorption rate in the furnace gas in the ternary radiation system (furnace gas-furnace wall-billet surface). The ray-tracing method is used to derive the surface heat flow expression of the billet, which relieves the furnace wall of the Τимофеев formula of the limitation of heat flow and furnace gas as gray body. Taking a walking beam furnace of a rolling mill as an example, the heat flow of billet surface was simulated. The derived billet surface heat flow expression provides a theoretical basis for the simplified algorithm of the billet surface heat flow in the on-line mathematical model of the heating furnace. In addition, a method of calculating the total exchange area of the furnace when the furnace gas is non-gray is given, which provides the conditions for accurately solving the radiation heat exchange in the furnace hearth.